POWERspec Toyota Hilux KDN165 Clutch Kit 2.5 D-4D 01-05

POWERspec Toyota Hilux KDN165 Clutch Kit 2.5 D-4D 2001-2005

The POWERspec Toyota Hilux KDN165 Clutch Kit is a heavy-duty clutch upgrade for Toyota Hi-Lux KDN165 2.5 D-4D 4WD models from 2001-2005. Designed for 102BHP and 120BHP vehicles, this LOF POWERspec clutch kit is ideal for Hilux owners who need a stronger setup for Stage 2 mapped vehicles, heavy towing, off-road use and carrying additional weight.

The POWERspec is the next stage up, making it a strong choice if you use your Toyota Hilux as a proper workhorse. If you tow regularly, carry extra weight or have an expedition-style setup, this is the clutch spec designed for that harder workload. It is also suited to highly tuned road vehicles and hard worked off-roaders, while keeping pedal weight not noticeably heavier than original.

Key Features

• Heavy-duty POWERspec clutch kit for Toyota Hi-Lux KDN165 models
• Listed for Toyota Hi-Lux KDN165 2.5 D-4D 4WD, 2001-2005
• Only fits 102BHP and 120BHP vehicles
• Perfect for Stage 2 mapped vehicles, heavy towing and off-road use
• LOF HD POWERspec clutch cover with +40% clamp load over original
• LOF HD drive plate with woven organic 0.4μ high friction coefficient
• Includes LOF HD release bearing
• Supplied with 6 clutch cover bolts coated in Loctite
• Includes Hilux pilot / spigot bearing
• Includes LOF clutch alignment tool and spline assembly grease
• Backed by a 2 year LOF warranty

What’s Included?

• 1x LOF HD drive plate, fitted with woven organic 0.4μ high friction coefficient
• 1x LOF HD POWERspec clutch cover, +40% clamp load over original
• 1x LOF HD release bearing
• 6x clutch cover bolts, coated in Loctite
• 1x Hilux pilot / spigot bearing
• 1x clutch alignment tool from LOF
• 10ml spline assembly grease
• 2 year LOF warranty

Will This Fit My Vehicle?

This POWERspec clutch kit is listed for the following Toyota Hilux model:

• Toyota Hi-Lux KDN165 2001-2005 2.5 D-4D 4WD

Please note: This kit only fits 102BHP and 120BHP vehicles.

Vehicle Fitment	Toyota Hi-Lux KDN165 2.5 D-4D 4WD
Year Range	2001-2005
BHP Fitment	102BHP and 120BHP only
Diameter	260mm
Spline	21 teeth
OE Kit Number	N/A
OE Cover Number	3121026090
OE Plate Number	3125025160
OE Spigot Bearing Number	9036312002
OE Release Bearing Number	3123060170
Spec	POWERspec

If you would like to double check that this clutch kit is correct for your vehicle, please email us your UK registration number or chassis number and we’ll help confirm fitment before you order.

Built for Heavy Towing, Mapping and Off-Road Use

The POWERspec Toyota Hilux KDN165 Clutch Kit is ideal for vehicles that see more than standard road use. If your Hilux is used for towing, carrying load, off-road work or has been mapped for extra performance, this clutch kit gives you a stronger setup designed to cope with that extra demand.

With a LOF HD POWERspec clutch cover offering +40% clamp load over original and a woven organic high-friction drive plate, this kit is designed to keep your Hilux moving forward while maintaining drivability. Pedal weight is not noticeably heavier than original, making it a practical upgrade for working vehicles, expedition builds and hard used off-roaders.

POWERspec Toyota Hilux KDN165 Clutch Kit – FAQs

Is this clutch kit suitable for a Stage 2 mapped Toyota Hilux?

Yes, this POWERspec Toyota Hilux KDN165 Clutch Kit is listed as perfect for vehicles with a Stage 2 map.

Can this clutch kit be used for heavy towing?

Yes, this kit is ideal for heavy towing and vehicles that regularly carry extra weight.

Does this kit fit the Toyota Hilux KDN165?

Yes, this kit is listed for Toyota Hi-Lux KDN165 2.5 D-4D 4WD models from 2001-2005.

Does this kit fit all KDN165 power outputs?

No, this kit is listed as only fitting 102BHP and 120BHP vehicles.

What diameter is this clutch kit?

This kit has a clutch diameter of 260mm.

How many spline teeth does this clutch kit have?

This POWERspec clutch kit has a 21 tooth spline.

Will the clutch pedal feel much heavier?

The pedal weight is not noticeably heavier than original, helping keep the Hilux comfortable to drive.

What warranty is included?

This clutch kit includes a 2 year LOF warranty.

Need help confirming fitment? Contact DNA 4×4 with your UK registration number or chassis number and we’ll help make sure this POWERspec Toyota Hilux KDN165 Clutch Kit is right for your vehicle.